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Industrial 4.95 MW solar plant with energy storage in Odesa region: LK Energy case study

В'ячеслав Юрдик — Quality Engineer
Industrial 4.95 MW solar plant with energy storage in Odesa region: LK Energy case study

The task

Build an industrial 4.95 MW solar plant with energy storage on a site of about 10 hectares, connected to the grid operator's network — turnkey, with single responsibility for the plant's entire electrical scope: from design and switchgear to installation and grid connection.

In engineering terms this meant aligning generation with the grid-connection conditions, designing a distributed medium-voltage switchgear infrastructure, and providing energy storage and correct protection — so the plant would pass approvals and operate safely on the grid.

LK Energy's solution — the plant's electrical scope turnkey

As a design-and-manufacturing company, LK Energy took on the entire electrical scope: the detailed design (a complete set of working documentation), switchgear of its own manufacture, installation and grid connection. One company responsible for all the electrics — the client did not have to stitch the plant together from several contractors.

Design

A complete set of working documentation for the plant's construction: electrical solutions, relay protection and automation, the structural part, PV and storage sections. LK Energy acted as the project's chief engineer.

Equipment of our own manufacture

The most critical part of the plant — the medium-voltage switchgear (switchboards, panels, assemblies) — is LK's own manufacture. The plant has five packaged transformer substations (KTP) with TMG-1250 transformers. Quality, schedule and equipment compatibility are controlled in one place.

Installation and storage

The PV part: 10,128 operating modules (+ reserve) on 214 tables (about 3,776 foundation piles), 45 main grid inverters (+2 reserve) totalling 4,950 kW AC, with a DC/AC ratio of 1.30. The energy storage system (BESS): two 2.5 MVA power conversion units and LFP storage containers totalling ~20 MWh.

Grid connection

Connection to the distribution system operator's grid under the issued technical conditions. LK Energy handled the electrical part of the process — from the connection design to the approvals.

What we designed, manufactured and installed

Component Value
Grid-connection capacity (AC) 4.95 MW
PV module capacity (DC) 6,435.8 kW
PV modules 10,128 operating (+ reserve)
Grid inverters 45 main + 2 reserve (4,950 kW total)
DC/AC ratio 1.30
Tables / foundation piles 214 / 3,776
Packaged substations (KTP) 5× with TMG-1250 transformers
MV switchgear and panels LK's own manufacture
Storage (BESS) ~20 MWh LFP, 2× 2.5 MVA PCS
Site ~10 ha

The result

  • The plant's entire electrical scope — from one company. LK Energy delivered the design, its own switchgear, installation and grid connection — without stitching the plant together from several contractors.
  • The switchgear infrastructure is our own manufacture. The KTP substations and switchboards for the plant were made at LK's own factory, not bought in.
  • Scale and level of responsibility. 4.95 MW with storage is a level of project that shows in every panel and every connection node.

Site photos

Rows of PV modules at an industrial 4.95 MW solar plant
The plant's PV module field
Packaged transformer substation (KTP) manufactured by LK Energy at an industrial solar plant
LK's own-manufactured KTP on site
Energy storage (BESS) containers on the plant site
BESS containers, ~20 MWh

More photos and videos of the site — on the case page: Industrial 4.95 MW solar plant + BESS.

Frequently asked questions (FAQ)

Do you build turnkey plants like the one in this case study?

Yes — the entire electrical scope: detailed design, switchgear of our own manufacture, installation, grid connection, service. PV modules come from a Tier-1 manufacturer; inverters are a proven brand.

Is the switchgear on site your own?

Yes — we manufacture the KTP substations, switchboards and panels for the plant at our own factory. That means control of quality, schedule and price in the plant's most critical part.

Why does the plant need storage (BESS)?

Storage makes it possible to shift daytime generation in time and smooth the peaks (a buffer at a high DC/AC ratio). What it delivers on a specific site is calculated individually; backup power during outages requires a separate configuration and is not provided by merely installing a BESS.

Can a similar solution be delivered for our site?

Yes — we size the configuration for your consumption profile, site and connection voltage class.

Get a similar plant sized for your site — or download the checklist "How to choose an industrial solar contractor" (the form is below on the page).

See also: Building a solar power plant · Industrial solar plants for businesses · Industrial solar plant project: scope & documents · Industrial solar plant for self-consumption

В
В'ячеслав Юрдик
Quality Engineer
Over 1,000 units of equipment accepted at production (QC) and 200 electrical-installation sites under technical supervision.

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Choosing a solar contractor: where budgets get cut and how to spot it before you sign

  • an 11-point checklist of where costs get trimmed in a solar plant project;
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  • what to check in a contractor’s proposal before the contract.

Author — Viacheslav Yurdyk, quality engineer at LK Energy Group. 8 pages.

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