Insulated all-in-one enclosure for inverter, batteries and pump control

Purpose

The insulated all-in-one enclosure is an outdoor cabinet built by LK Energy that holds the entire power system of a stand-alone site: a hybrid inverter, lithium batteries, a soft starter or variable-frequency drive for the pump and, if required, a telemetry unit. It is installed in the open air — no separate building, container or civil works are needed on site. In effect it is the site's plant room compressed into a single cabinet.

Typical applications: artesian wells and pumping stations with a solar array, remote sites running on battery backup, and locations with no permanent building.

Why climate control is a requirement, not an option

Lithium batteries must not be charged below 0 °C — the battery management system simply blocks charging in the cold. An uninsulated box in winter means a battery that cannot charge and no backup at all — precisely when outages are most likely.

So the cabinet is not merely insulated: thermostatically controlled heating keeps the batteries inside their working temperature window, and ventilation stops the lithium cells overheating in summer. In hard frost the heater draws in the order of 1–2 kWh a day — negligible against the 16–44 kWh of battery capacity, and it is accounted for when the capacity is sized.

What is inside

The exact scope is set by the project; the base configuration is:

• hybrid inverter — runs off solar, the grid and the batteries;
• lithium batteries (LiFePO4) — capacity sized to the required autonomy;
• soft starter (for pumps up to and including 11 kW) or a variable-frequency drive (above 11 kW, and wherever pressure has to be regulated);
• telemetry unit developed in-house by LK Energy — VodoZir (optional);
• line protection devices, metering and an earthing loop.

Design features

• 50 mm sandwich panel insulation on the walls and doors;
• climate control: thermostatically controlled heating plus ventilation, with temperature sensors;
• vandal-resistant construction, locking doors;
• intrusion alarm on door opening — the signal goes to the telemetry dashboard rather than staying on site;
• separate compartments for the inverter, the batteries and the switchgear, with front access for servicing;
• cable entries from below;
• outdoor installation, all year round;
• dimensions and layout are built around the specific equipment list.

Exact dimensions, layout and scope of supply are set from a completed questionnaire for the specific equipment list.

The insulated all-in-one enclosure is manufactured in-house by LK Energy LLC (Odesa) for sites where the equipment has to stand in the open air: wells, pumping stations and remote locations with a solar array and battery backup. A single cabinet houses the hybrid inverter, the lithium batteries, the soft starter or variable-frequency drive and the protection gear — no separate building is needed for a plant room.

The key difference from an ordinary outdoor box is climate control. A lithium battery will not charge in the cold, so without heating the winter backup exists only on paper. A 50 mm sandwich panel, thermostatically controlled heating and ventilation keep the equipment within its working range all year, while vandal-resistant construction with an intrusion alarm addresses the problem of a site left unattended in open country.

The cabinets are built at the LK Energy plant in Odesa: over 20 years in electrical installation (since 2005), 11 years of in-house switchgear manufacturing and more than 3,000 units delivered since 2015. Dimensions, layout and scope of supply are all set by the project.

Projects and price lists use several names for this product: insulated battery box, all-weather inverter cabinet, outdoor container cabinet for a solar plant. They all refer to the same product — the insulated all-in-one enclosure built by LK Energy.

Questionnaire for a quotation →

See also: Solar power for artesian wells with telemetry — the complete package this cabinet forms the core of; street lighting telemetry (SvitloZir) — the same device applied to lighting networks.