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Reactive power compensation units (UKM) — capacitor banks

General information

UKM-0.4 is a capacitor bank that holds the target power factor, cos φ, in a 400 V, 50 Hz network. It is needed where inductive load dominates: asynchronous motors, machine tools, welding, power transformers, lighting ballasts. The unit generates reactive power on site, unloads the network and transformers, and removes the reactive energy charge or penalty.

The unit is fitted with capacitors, which form the basis of compensation. Detuning reactors (anti-resonance / filter type) are added where the load composition calls for them: when there are non-linear loads, an elevated level of higher harmonics or a resonance risk. A microprocessor-based controller automatically switches stages on and off according to the actual load, keeping cos φ close to the set value without the involvement of on-duty personnel. LK Energy Group (a switchgear equipment manufacturer, Odesa; company since 2005, own factory since 2015) manufactures UKM units to the parameters of a specific facility; the component manufacturer is chosen by the customer, subject to availability and project requirements.

Each unit is designed for the actual reactive profile of the facility: power, number and step of regulation stages, and design are determined per the project/specification. By eliminating overpayment for reactive energy, the unit reduces electricity costs; the payback period depends on the tariff, the cos φ level, and the operating mode, and is determined by calculation for the specific facility.

ParameterValue
TypeUKM-0.4
Rated voltage0.4 kV (400 V)
Frequency50 Hz
Unit power25–600 kvar (exact rating — per project/specification)
Regulation stepper project/specification
Regulationautomatic, microprocessor-based controller
Compensationcapacitors; detuning reactors — depending on the load composition
Configurationmanufacturer of the customer's choice
Degree of protection, climatic design, dimensionsper project/specification

Why a UKM needs detuning reactors

Anti-resonance (filter) detuning reactors are connected in series with the capacitor stages. They shift the resonant frequency of the circuit below the lowest significant harmonic of the network: at harmonic frequencies the circuit stays inductive, so no resonant amplification arises at those frequencies, and the capacitors are neither overloaded by harmonic currents nor overheated by them — this removes one of the main reasons why a bank’s service life is cut short. Detuning reactors are considered where non-linear loads make up a noticeable share — variable frequency drives, inverter welding machines, rectifiers, uninterruptible power supplies. For a purely inductive load without distortion, reactors are not required. We determine the need for reactors from the load composition and on-site measurements, and we build UKM units with reactors where they are needed.

Which UKM configuration your site needs

Load typeConfigurationWhat to send us
Inductive without distortion: motors, pumps, power transformersCapacitor banks only, automatic step controlElectricity bill showing the reactive energy volume
Non-linear loads (variable frequency drives, inverter welding machines, rectifiers) or resonance riskCapacitors plus detuning reactors (anti-resonance / filter type)Measured cos φ and load composition
Exact rating and step size requiredPer-project calculation: designation example UKM-0.4-100-10 U3 — 100 kvar, 10 stepsCompleted questionnaire

Dimensions

Reactive power compensation units (UKM) — capacitor banks — Dimensions
Reactive power compensation units (UKM) — capacitor banks — Dimensions
Reactive power compensation units (UKM) — capacitor banks — Dimensions
Reactive power compensation units (UKM) — capacitor banks — Dimensions

Description and purpose

UKM-0.4 is a reactive power compensation unit for 400 V, 50 Hz networks. In most cases, compensation of inductive load is performed with capacitor banks; where there are non-linear loads, higher harmonics or a resonance risk, detuning reactors are added. The regulator automatically switches steps to maintain the target cos φ without attendant staff. Range 25–600 kvar, design built to project/specification. LK Energy Group is a switchgear manufacturer from Odesa (company since 2005, own factory since 2015): we design and manufacture the unit for your load, with documentation per our own technical specifications.

The unit is connected by its own feeder to the busbars of the main distribution board (MDB) — as a separate cabinet next to the board or as a panel within it; this central compensation unloads the transformer and the incoming supply as a whole.

Technical data sheet (PDF) ↓Inquiry form for sizing →

The warranty for UKM is 2 years (extended to 5 years by agreement); enclosure metalwork — 10 years.

Five questions

Find the right equipment for your site

Answer them and we will come back with a configuration and a ballpark price for your site.

Question 1 of 5
What do you need?
Questions & answers

FAQ

What is a reactive power compensation unit (UKM) for?
Motors, machine tools and transformers consume not only active but also reactive energy, which loads the network and for which the utility charges a fee (or a penalty for low cos φ). The UKM generates reactive power on site using capacitor banks, unloading the network and reducing the reactive energy charge.
What components are used for compensation?
The basis is capacitor banks; for a purely inductive load without distortion that is enough. If the site has non-linear loads, an elevated level of higher harmonics or a resonance risk, anti-resonance (filter) detuning reactors are added to the banks: they remove the resonant amplification of harmonic currents on the capacitors. Step switching is performed by contactors, and control is handled by a microprocessor-based cos φ regulator. The component manufacturer is chosen by the customer.
How quickly does the unit pay for itself?
The payback period is individual: it depends on your tariff, actual cos φ and operating mode. At sites with a pronounced reactive component, a UKM usually removes the reactive energy charge or penalties relatively quickly. We provide an exact estimate after reviewing your consumption data.
What is cos φ and what should it be?
cos φ (power factor) shows the share of useful active power. The target range is about 0.96–0.98. If your cos φ is lower (for example, 0.7–0.8), part of your bill consists of reactive energy. An automatic UKM connects the required number of capacitors in steps and keeps cos φ within the norm.
Is the unit a standard model or made to order?
Ratings and design are selected for the project/specification based on your load. A typical designation example is UKM-0.4-100-10 U3 (100 kvar, 10 steps) for a 400 V network. The number and step size of stages, and whether reactors are needed, are determined by calculation.
How do I choose the right capacity of a compensation unit?

The most accurate way is your electricity bill: it shows the reactive energy consumed and the charges for it. Sizing also takes into account the measured cos φ and the load profile (motors, pumps, welding equipment). Send us your bill or a completed questionnaire — a factory engineer will size the UKM unit and its stages for your network.

How do I work out whether compensation pays off?
Start from what you already pay for reactive energy: the volume and the charge for it are shown on your electricity bill. Compare that amount with the cost of a unit of the required rating, and the rating itself comes from a calculation based on your cos φ and load composition. The payback period is individual — it depends on the tariff, the actual cos φ and the operating mode. Send us the bill or a completed questionnaire and our engineer will run the calculation.
Will a UKM help when starting a motor?
A standard UKM with step-switched contactor control does not remove the voltage dip during starting: the start lasts a few seconds, while the steps switch more slowly. The UKM unloads the network and the transformer in steady-state operation, which somewhat improves the voltage level on the busbars, but the start itself is eased by other means: a soft starter or a variable frequency drive, and for instantaneous compensation, dynamic units with thyristor step switching. Describe your case and we will select a solution for your site.

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Reactive power compensation units (UKM) — capacitor banks

Send us your single-line diagram or specification — we will estimate the configuration, lead time and price. Preliminary estimate within 24 business hours.

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Send your single-line diagram or specification to info@lk-energy.com.ua — or we will contact you and ask.